IronLab Building System

Permanent Buildings.
Without Permanent
Limitations.

Secure. Relocatable. Ready in weeks.

Get a Quote
PROJECT SPOTLIGHT

14m Clear Span. Built From Ground Level.

Commercial IronLab structure for a heavy equipment hire company in Ruakaka, Northland.

THE DIFFERENCE

Structural assembly happens on the ground.

The engineered cold-formed steel roof frame was assembled flat on the slab by a single installer using only a cordless impact driver. Once complete, the full 14m clear-span roof was lifted in one piece onto double-stacked 40ft containers.

Twist-lock connections lock the structure to the containers with no site welding required. On double-stacked containers, the system reaches a 7.1m ridge height, giving clearance for truck and trailer access.

14m

Clear span roof frame

7.1m

Ridge height on double stack

1

Crane lift onto containers

PS1

NZ Building Code documentation available

Engineered cold-formed steel roof frame

Assembled flat on the ground

Single installer using a cordless impact driver

Installed onto double-stacked 40ft containers

Twist-lock connections. No site welding.

Truck and trailer clearance

WHY IRONLAB

Why build foundations, walls and storage separately?

IronLab uses containers as the base of the building, then adds an engineered steel roof system over the top. Less complexity. Less waiting. A faster path to usable space.

THE TRADITIONAL WAY

Months before you have a building.

Site excavation
Set out and survey
Bore piles
Reinforcing cages
Engineer inspections
Concrete trucks
Cure time
Structural steel
Wall framing
Cladding
Finally, usable space
VS
THE IRONLAB WAY

Site prep. Containers. Roof. Operational.

01 Prepare metal pad or use existing hardstand
02 Place containers
03 Install engineered steel roof system
04 Start using the building
Containers do more than hold the roof.

They provide structure, walls, secure storage and usable workspace from day one.

STANDARD RANGE

Five standard widths. Modular depths.

Start with a proven Iron Lab platform, then configure the layout, access, storage and fitout around your site. Build from 20ft and 40ft container modules, or combine modules to go longer.

Iron Lab 6m clear span container building
6M SERIES

6m

Clear span

DEPTH OPTIONS
20FT DEEP 6.1m 40FT DEEP 12.2m
  • 3.6m internal height
  • Workshops
  • Tools & equipment storage
  • Small-scale projects
Iron Lab 8m clear span container building
8M SERIES

8m

Clear span

DEPTH OPTIONS
20FT DEEP 6.1m 40FT DEEP 12.2m
  • 4.1m internal height
  • Workshops
  • Vehicle storage
  • General purpose use
Iron Lab 10m clear span container building
10M SERIES

10m

Clear span

DEPTH OPTIONS
20FT DEEP 6.1m 40FT DEEP 12.2m
  • 4.4m internal height
  • Equipment sheds
  • Machinery storage
  • Contractor yards
Iron Lab 12m clear span container building
12M SERIES

12m

Clear span

DEPTH OPTIONS
20FT DEEP 6.1m 40FT DEEP 12.2m
  • 4.7m internal height
  • Large workshops
  • Machinery & vehicle storage
  • Commercial use
Iron Lab 14m clear span container building
14M SERIES

14m

Clear span

DEPTH OPTIONS
20FT DEEP 6.1m 40FT DEEP 12.2m
  • 5.2m internal height
  • Industrial buildings
  • Agricultural storage
  • Commercial projects
Iron Lab custom container building configuration
CUSTOM SERIES

Custom

Beyond standard sizes

DEPTH OPTIONS
20FT DEEP 6.1m 40FT DEEP 12.2m
  • Tailored to your project
  • Custom widths & heights
  • Site-specific layouts
  • Engineered to suit
ACCESSORIES & FITOUT

Close it in. Open it up. Build it around the way you work.

Full back walls Front walls Roller door openings PA doors Infill panels Custom access 20ft modules 40ft modules Longer builds
LARGE FORMAT BUILDS

1000m²+ covered space.
Now with serious vertical capacity.

IronLab is not limited to low-level container layouts. By using double-stacked containers, we can create taller, larger-format covered buildings with more internal volume, more storage, and more flexibility than a conventional fixed structure.

IronLab large format building on double stacked containers
Double Stacked More height. More volume.

Big building performance.
Without locking the asset to one site.

Traditional buildings can absolutely deliver scale — but once they are built, they are fixed. IronLab takes a different approach. Containers become walls, storage, support and usable asset value, while the roof system creates the large clear-span working space between them.

The result is a building system that can scale up, extend out, relocate later, or be broken down and sold as individual assets if your operation changes.

01

1000m²+ capable

Designed for serious covered yards, workshops, storage, dispatch and commercial workspaces.

02

Double-stack height

Stack containers two high to create greater internal height, stronger visual scale and more usable volume.

03

Containers do more

Your walls, storage and support structure are also usable assets — not just sunk construction cost.

04

Extendable system

Add more bays, more containers or more covered area as the site grows.

Relocatable. Extendable. Saleable.

A large-format building system for businesses that need serious space now, but still want options later.

Start your layout
APPLICATIONS

From commercial builds to lifestyle spaces.

From serious workshops and farm infrastructure to lifestyle builds, storage and commercial workspaces, Iron Lab can be configured around the way you actually use space.

Iron Lab workshop building
01

Workshops

Secure container storage, covered work bays and serious usable space for tools, gear, machinery and projects.

Iron Lab man cave
02

Man Cave

A secure, weather-protected setup for vehicles, tools, toys, gym gear, bar space or weekend projects.

Iron Lab farm storage
03

Farm Storage

Covered storage for hay, feed, bikes, implements, machinery, tools and everyday farm gear.

Iron Lab calf rearing and stables
04

Calf Rearing & Stables

Covered pens, feed areas, tack storage and practical animal infrastructure built around daily workflow.

Iron Lab industrial warehouse
05

Industrial

Processing, packing, firewood operations, trade yards and weather-protected production space.

Iron Lab trucking and mechanical bay
06

Trucking & Mechanical

Truck washing, servicing, repairs and secure storage with clear covered working space between containers.

Iron Lab construction site staff area
07

Site Offices & Smoko Areas

Covered staff areas, site offices, briefings, storage and shelter — a practical base for crews on active jobs.

Iron Lab lifestyle retreat
08

Lifestyle Retreat

Create a premium backyard retreat with a sauna, gym, cold plunge, entertaining space or outdoor lounge — all built from the same engineered commercial-grade system.

BUILT IN 5 MOVES

Five moves. One working building.

A simple sequence built around components that do more than one job. Containers provide the foundations, walls and secure storage. The roof creates the workspace.

01

Prepare Site

Use an existing concrete pad, gravel yard or compacted hardstand.

02

Place Containers

Foundation. Walls. Cladding. Done.

03

Install Steel Frame

Create the covered workspace.

04

Fit Roof & Walls

Enclose the building as required.

05

Start Using It

Ready for work.

WHY IRON LAB

Permanent building performance.
Without permanent limitations.

Get usable covered space faster, with containers doing more of the work: structure, storage, walls and usable enclosed area from day one.

01

Faster Delivery

Move from prepared site to operational building in weeks, not months.

02

Relocatable

If your site changes, your building system can move with you.

03

Expandable

Add more bays, containers or covered area as your operation grows.

04

Storage From Day One

Containers provide secure, usable storage before the roof even goes on.

05

Less Site Complexity

Reduce foundations, wall framing, cladding and long build programmes.

06

Commercial Grade

A practical building platform designed for real industrial and commercial use.

READY TO BUILD?

Choose a standard size.
Build it around the way you work.

Start with one of our proven IronLab platforms, then configure the depth, access, walls, storage and fitout around your site. Send us a few details and we’ll come back with the best setup for your project.

01

Choose your width

Start with one of our standard 6m, 8m, 10m, 12m or 14m clear span options.

02

Tell us the depth

Use 20ft or 40ft modules, or combine containers to create a longer building.

03

Share the site details

Tell us about access, timing, intended use, walls, doors, fitout or any clearance requirements.

Same-day quoting

In most cases, once we have enough information.

Standard or custom

Pick a proven size or let us design around your site.

IRONLAB ENQUIRY

Request a quote

Send the basics. We’ll come back with the best setup for your site.

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CONTACT

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